6.4 Powerstroke | Dead Head Diesel

It's critical that you get your 6.4 Powerstroke oil capacity and oil change procedure right. Because your Ford 6.4 Powerstroke diesel engine's got a wicked little emissions device called the DPF—diesel particulate filter. Basically, once your DPF reaches a certain level of soot, hot fuel is introduced into your exhaust stroke in order to clean/regenerate the DPF. Since that process tends to dilute your oil, it's critical that you stay current on your 6.4 oil changes. Here's the details on changing your 6.4 Powerstroke diesel oil, including its oil capacity. 6.4 Powerstroke Oil Change - Parts and Tools This is a quick reference for all the parts and tools you'll need to complete a 6.4 oil change. The links are affiliate links. Parts You'll Need: T6 5W-40 Full Synthetic Rotella - 15 Qts.Motorcraft Oil Filter - 3C3Z-6731AA - 1Archoil AR9100 - 16 Oz. - (see instructions below)Oil Drain Plug Crush Washer - 1 Parts You Might Need: 6.4 Motorcraft Oil Filter Cap - 3C3Z-6766-CAOil Drain Plug and Crush Washer - 8C3Z-6730-AOil Dipstick - 8C3Z-6750-A Tools You'll Need: 36mm Socket to remove Oil Filter Housing CapHigh Capacity Oil Drain Pan19mm Socket - Oil Drain Plug3/8" Drive Torque WrenchHopkins Giant Quick-Fill FunnelBlue Shop Towels - Bulk 6.4 Powerstroke Oil Capacity Ford 6.4 diesel oil capacity is 15 quarts of oil including the oil in the 6.4 oil filter housing. 2008 6.4 Powerstroke Oil Capacity - 15 Quarts 2009 6.4 Powerstroke Oil Capacity - 15 Quarts 2010 6.4 Powerstroke Oil Capacity - 15 Quarts So, belaboring, and answering the common question... How much oil does a 6.4 Powerstroke hold? A 6.4 Ford Powerstroke Diesel Engine holds 15 quarts of 5W40 weight oil. 6.4 Powerstroke Oil Change Interval Before we figure out what oil we should put in your 6.4 Powerstroke we need to determine how often—when—you need to change a 6.4 diesel's oil. Ford says you can go 10,000 miles between oil changes. But 6.4 oil change interval opinions vary so wildly that it's almost pointless to discuss them. Almost... Bear with me here... DIRTY DETAILS - DPF Regeneration Summary: In a DPF emissions system, diesel fuel is fired into the cylinders during the exhaust stroke. This diesel washes down into the oil, diluting the oil by adding fuel to it. This extra "oil" is actually fuel. Fuel is not a good lubricant. During a DPF regeneration cycle, the EGR—exhaust gas recirculation—valve is opened.This lets hot exhaust air into the engine to raise EGTs—exhaust gas temperatures. Because of this, the DPF heats up.Once the DPF heats up and during the combustion exhaust stroke, the fuel injectors fire a mist of fuel into the combustion chamber, thus putting fuel in the exhaust system.The combined high EGTs along with diesel fuel in the DPF burns the soot out of the DPF, cleaning it.Once the computer senses that the soot in the DPF is burned out enough, it ends the regeneration cycle. So the engine components that need good clean oil to lubricate and protect them are actually getting diesel fuel, diluted oil. Non-optimal, as I like to say. So, in a 6.4 it's extremely important to keep up on your oil changes. I use my tried and true 5,000 mile oil change interval on my 6.4 Powerstroke, all my vehicles actually. Let me explain. 5,000 mile 6.4 Oil Change Interval Given that the maximum I'd suggest you go between 6.4 oil changes is 5,000, here's how you do that. First, baseline your oil change. If you just bought a "new" 6.4, change the oil right away. I do this because I don't care how someone else did it or when they "say" they did it last. I want to know that it's done right and right now. Second, after I perform that baseline change, and whenever my odometer hits the next "5k" multiple, be it 1,000, 2,000, 3,000 or whatever since I just changed it, I change it again. Now I'm on the easy multiple of fives and I can simply look at my odometer and if it's at any 5k mark, I change oil. (Odometer example - 95k, 100k, 215k... Anything like that) This does a few things: I feel like I'm changing the oil "enough" but not "too much". But to tell you the truth, for my 6.4 it's never too often.Once I prorate the timing of first 6.4 oil change, I have an easy indicator of when to change oil. No spreadsheets, no writing on oil filter caps, no extra work to remember to change oil.And, if I'm feeling anal, I rotate the tires at the same time like I'm supposed to. I get a 5k oil change interval and 5k tire rotation interval and everyone's happy. Best Oil for 6.4 Powerstroke There are several "my-oil's-better-than-your-oil" opinion posts out there, so I'm not writing another one. That being said, the absolute best oil for your 6.4 Powerstroke engine, and I've said it before... The criteria I still use for purchasing oil for my own trucks and cars: Is the oil you're running in your 6.4 Powerstroke the correct weight and viscosityDoes it work for your budgetIs your 6.4 oil choice readily availableAnd do you change your 6.4 oil consistently on a regular schedule Here are other things you should consider when choosing the best oil for 6.4 Powerstroke diesel engines. Ford 6.4 Powerstroke Oil Weight/Viscosity The Ford-suggested "normal operating" 6.4 Powerstroke oil weight and viscosity is 15W-40. Read this article if you want the dirty details about oil weight and viscosity. 6.4 Powerstroke Oil Type The specifics of Ford 6.4 oil types break down like this: Remember that DPF we talked about? Well, that recirculation of soot and introduction of fuel into the oil means that your 6.4 Powerstroke needs good to great grade and performance oil to compensate for dilution. And as I mentioned before, in the 6.0 oil change article, many 7.3, 6.0, and 6.4 owners have switched to full synthetic 5W-40. It's got a wider temperature range and full synthetic has better shear performance as well. Cold Weather 6.4 Oil Weight "Cold" weather is generally a relative thing—one person's 40° F is another's 0° F! But that's not so with a 6.4 Powerstroke diesel engine, any diesel for that matter. Because colder temps mean thicker oil that's harder on component, seals, and smooth engine operation in general. Here's a helpful guide from Ford on different oil weights for different cold weather temps. 10W30 - for temps below 30° F, down to -10° but also up to 90° F (Think Montana)5W30 - For temps mainly down below 30° F (and use your engine block heater in Canadian winters)0W30 - For temps down below 0° F (and really use your engine block heater in North Slope Alaska.) NOTE: In general when it gets down below 40° I start plugging in my engine block heater. (It's there for a reason...) Best Synthetic Oil For 6.4 Powerstroke You can check 10 different places on the internet and find 10 different "Top " synthetic oil weight/viscosity opinions on what's the best oil for your 6.4 Powerstroke. But there's one synthetic oil brand that makes just about every list. Rotella T6 5W40 may just be the "best" all-around synthetic motor oil for a 6.4 Powerstroke as well as the best oil for your 6.4 diesel engine in almost any weather. And since I can use T6 5W-40 Full Synthetic Rotella in my 7.3 oil changes also, it makes sense to keep a few jugs of this oil handy. That being said, though blended T5 15W40 Rotella, or T6 full synthetic 5W40 may be my "go-to" 7.3 Powerstroke engine oil and 6.0 Powerstroke engine oil, I'd recommend a heavier-duty full synthetic oil for your 6.4 engine. Heavy Duty Synthetic 6.4 Oil Yes, Schaeffer oil does come at a price, but to deal with that oil dilution created by the 6.4 DPF and to give your 6.4 even more protection between oil changes, buy full synthetic Schaeffer 9000 5W-40 engine oil. (Amazon link) Royal Purple Motor Oil for Your 6.4 Couple of things I like about Royal Purple 5W-30 motor oil for my 6.4 in cold weather. It kind of fits right in the middle of the cold weather range, it's not too expensive, and it comes in a 5 quart container. And that makes a 15 quart capacity 6.4 oil change come out right at 3 jugs of oil—no waste or leftover quart sitting around like there is when you have to buy it by the gallon. 6.4 Powerstroke Oil Additive No matter what oil you choose to use, a little oil additive in your next 6.4 Powerstroke oil change might just make your tired old diesel engine purr like a kitten. But then that begs the question, what's the best oil additive for 6.4 Powerstroke? Archoil AR9100 in 6.4 Powerstroke By far my favorite oil additive, for both my 7.3 and 6.0, is Archoil AR9100. Because Archoil works as a Powerstroke engine friction modifier, providing added protection against shear force and helping prevent injector stiction—your injectors getting gummed up and causing rough running. And I see no reason not to use it in my 6.4 oil change. The directions say to use 1.2 oz of AR9100 Archoil per quart of engine oil. Which just conveniently works out to—given our 6.4 oil capacity of 15 quarts—to using one Archoil 16oz bottle each time you change your 6.4 oil. NOTE: Remember that since 16oz is 1/2 quart (32oz), you need to reduce the amount of oil you use by that much, so 14.5 quarts plus one Archoil AR9100 16oz bottle in your 6.4 oil change. 6.4 Powerstroke Oil Filter Details If you want to really dig down into the details of the how an oil filter works and what it does, you can numb yourself with this oil filter information. There are many 6.4 oil filter choices out there. Everyone's got their favorite, everyone's pretty sure the oil filter they run is better than the filter you're running in your 6.4. And no one's afraid to tell you about it... But all things considered, I'm not going to address the so-called "best" oil filter for 6.4 Powerstroke, because any one of several 6.4 oil filters will get the job done. And as I said earlier, frequency and consistency when changing your 6.4 oil and oil filter are just as, if not more, important. 6.4 Powerstroke Oil Filter Location The 6.4 Powerstroke has a cartridge style oil filter. And instead of under the engine, the 6.4 oil filter is located on top of the engine inside the oil filter housing. NOTE: there are four prongs inside a 6.4 oil filter element that need to engage the interlock on the oil return tube—stand pipe—inside the oil filter housing just right in order to "seat" and function correctly. Some of the budget filters don't accomplish this and will lead to headaches. 6.4 Oil Filters - OEM vs Aftermarket Don't get me wrong, there are great aftermarket oil filters out there for just about every diesel engine. It's just that you have to know what to look out for in potential pitfalls of the lesser ones. Here's a video on the dangers of aftermarket 6.4 oil filters, caps, and sizes by one of my favorite YouTube mechanics, DieselTechRon (RIP). 6.4 Oil Filter Problems Video https://youtu.be/9LZYmfvTFUU Diesel Tech Ron Filter Video Ford 6.4 Oil Filter Options All that being said, here are 3 solid Ford 6.4 oil filter options. Each one has pros and cons and you'll just have to choose which one's the best oil filter for your 6.4 diesel. Coincidentally, these filters all work in 6.0 and 6.4 Powerstroke oil changes. Same oil filter part numbers. Personally, I've used the Motorcraft 6.4 oil filters below in both my 6.4 and 6.0 and had good luck. But I put 2 other popular oil filter options that DHD site visitors frequently buy as well. 6.4 Oil Filter Part Number Here are the Ford 6.4 Powerstroke oil filter part numbers and links to Amazon for my 3 favorite 6.4 oil filters. It just so happens that the 6.4 and 6.4 share the same Ford filter part numbers. 6.4 Powerstroke Motorcraft Oil Filter Part Number - FL-2016 6.4 K&N Oil Filter Part Number - PS-7009 Ecogard 6.4 Oil Filter Part Number - X5526 More 6.4 Oil Filter Part Numbers OEM 6.4 Oil Filter Part Number - 3C3Z-6731AA 6.4 Powerstroke Motorcraft Oil Filter It's hard to go wrong with a Motorcraft 6.4 filter. So for those "OEM or die" people, this 6.4 oil filter satisfies. It fits your OEM 6.4 oil filter cap, won't disintegrate like some others, and it says "Motorcraft" right on the box. P/N - FL2106, 3C3Z-6731-AA (Note: check the part number of any 6.4 filter boxed in Motorcraft-looking packaging—True Motorcraft 6.4 oil filter part numbers end in "AA" and Chinese clones will end in "AB".) K&N Oil Filter for 6.4 Powerstroke K&N has been around for a long time and is well known for premium air filters that are reusable and last a long time. Their oil filters are of equal quality. The actual K&N PS-7009 6.4 oil filter that comes in this box isn't red like the image, it's more yellow. And made in Southern California in the good old USA! 6.4 Oil Filter - Ecoguard I'll be honest with you, the only Ecoguard products I've seen/used have been air filters. That being said, I've read up on these and they seem to be performing well for 6.4 owners. ECOGARD X5526 Remember, budget, preference, and above all consistency in changing your oil. 6.4 Oil Filter Cap Let's say you've got an old 6.4 Powerstroke with an original oil cap. Or you bought a used one that came retrofitted with one of those "too-tall" oil caps that kills your ICP pressure. Maybe you just want to go back to the tried and true OEM/stock 6.4 oil filter cap. I don't blame you. Every problem I've encountered on my used Powerstrokes has been related to previous owners "tweaking" with or neglecting them. Motorcraft 6.4 Oil Filter Cap So if vanilla is what you want, these OEM filter caps will replace a cracked or oversize aftermarket 6.4 oil filter cap just fine. 6.4 Oil Filter Cap Part Number Ford OEM - 3C3Z-6766-CA Motorcraft - EC-781 NOTE: This 6.4 oil filter cap is compatible with the 6.0 oil filter housing as well. 6.4 Oil Filter Cap from Sinister Diesel Okay, f you're going to trick up your engine bay—add some cool color to it—I can't think of a better or cooler way to start than adding a Sinister Diesel Oil Filler cap (SD-OFC-FORD-03) in "Sinister" blue. Does it cost money? Sure does. But the price tag for "cool" ... is what it is, baby. 6.4 Powerstroke Oil Change Cost Which brings us to the real 6.4 oil change cost. You're going to invest about 1 hour of time, maybe a little more if you're meticulous. 6.4 Oil Change Costs: Oil Filter - Roughly $10-25 and up depending on which brand you go withOil Crush Gasket/Washer - $2-5 maybe less if you buy in bulkOil - 15 Quarts at about $80-100 plus for oil So, all in all, a DIY 6.4 oil change costs around $125 and a Saturday morning to do it yourself. But for comparison, I called 3 dealers and got quotes anywhere from $185-250 for a full synthetic oil change. And $185 for an hour's labor...? I don't think so... On to oil change tools and parts ... 6.4 Powerstroke Oil Filter "Wrench" The 6.4 Powerstroke diesel has the oil filter on top of the engine in the oil filter housing. The 6.4 oil filter cap on top of that housing has an integrated 36mm nut to use in removing the cap and then the oil filter. Use this 36mm socket from Amazon to remove the oil filter cap. 6.4 Oil Drain Pan - High Capacity No matter how you look at it, 15 quarts of oil steaming and streaming out of a tiny drain hole in the bottom of your 6.4's oil pan will quickly fill an oil catch container that's too small. Been there. Done that. Got the oily t-shirt! Do yourself a favor and get a ATD Tools 5184 Black Drain Pan - 4-1/2 Gallon Capacity. The spout on this one makes it much easier to pour your old 6.4 diesel oil into recycling containers. Careful though, at 4.5 gallons this thing will hold 18 quarts of used oil. But keep in mind with that regeneration issue the 6.4 has been known to "produce" oil, effectively making more "oil" than you put in! 6.4 Powerstroke Oil Drain Plug 6.4 Oil Drain Plug Size The standard 6.4 Powerstoke oil drain plug size is - M14 x 1.25mm and takes a 19mm socket. 6.4 Oil Drain Plug Part Number OEM 6.4 Oil Plug w/ Crush Washer Part Number - 8C3Z-6730-A (Amazon link) Fumoto Oil Drain Plug If you plan on changing your own oil frequently, I'd highly recommend getting a Fumoto oil drain plug - F-111N. (The "N" stands for the nipple on the end...) I run them on my 7.3, 6.4, Tahoe, Honda Fit, and RAM 1500. (see video below) The Fumoto Oil Drain Plug Installation Instructions are pretty straight forward. Just screw the fumoto into your oil pan to replace your stock 6.4 oil drain plug. Then the next time you change your oil, all you have to do is lift and rotate the lever. And with the nipple on the end you can slip a clear hose over it and drain your oil right into a smaller container to be put out or taken to recycling. If you're worried about that drain nipple getting sheared off, get this Fumoto F-111 on Amazon. It comes without the oil drain nipple. And the Fumoto comes with a retaining clip to make sure the lever doesn't accidentally rotate open. NOTE: I've since found that the Fumoto drains significantly slower than removing a stock oil pan plug and just letting 'er rip. Slower, but less mess. You decide. Fumoto Drain Plug Video This is a rather lengthy unboxing video, showing Fumoto drain plugs being installed on my 3 other vehicles. https://youtu.be/oGecQwnsTng 6.4 Oil Drain Plug Torque Value And if you're planning to skip the Fumoto and just re-install your 6.4 oil drain plug, this is important. The last thing you want to do is over-tighten the drain plug and strip the threads on your 6.4 oil pan. Because then you'll have to pull the engine to replace the oil pan. 6.4 oil drain plug torque value - 18 lb/ft, 25 Nm. 6.4 Powerstroke Oil Drain Plug Washer/Gasket The oil drain plug washer is one of the most overlooked replacement parts in your diesel's regular maintenance. Any car's maintenance for that matter. Because when you've finally drained all of the oil from your oil pan only to realize that you forgot to buy one of those little copper crush washers... Argh! If we're being honest, when we forget to buy that little oil drain plug washer most of us just reuse the old one and cross our fingers that it doesn't leak. Because if it does you'll have to drain the oil to put on a new one. 6.4 Oil Drain Plug Gasket Part Number - 3C3Z-6734-AA (eBay link to bulk washers) Or buy just one on Amazon: 6.4 Powerstroke Oil Dipstick Replacement I don't know how, but it does happen. So if you bend or misplace your 6.4 oil dipstick, you can either buy an aftermarket 6.4 oil dipstick. 6.4 Oil Dipstick Part Number (2008-2010) - 8C3Z-6750-A 6.4 Oil Filler Cap Replacement 6.4 Oil Filler Cap Part Number Lost your oil filler cap? Or bought a used truck with a loose one? Replace it with this one. (Fits 7.3 and 6.0 also) F3AZ-6766-B (Amazon link) 6.4 Powerstroke Oil Change Procedure This could get ugly—everyone has their own "way" to change their 6.4 Powerstroke's oil. I'm assuming you're like me and don't have access to a shop with hydraulic lifts or air tools. I DIY all my maintenance in my driveway with my environmentally-conscious California neighbors watching, so I take time to be as "eco-friendly" as possible. 6.4 Oil Change Steps Step 1 - Find as level a spot as you can Not all of us are graced with perfectly level driveways. I've changed my oil on some inclined driveways that I'd rather not talk about. Step 2 - Protect the cement There's nothing like oil to stain concrete beyond even kitty litter's ability to fix it. I lay down a tarp then my flat metal oil catch pan and then my oil drain pan container. Step 3 - Position your tools and parts within easy grasp You'll be on your back under a 10,000 pound vehicle. I don't know about you, but getting up and down when I'm in the middle of dripping oil is a PITA. Don't forget the blue shop towels. You can get blue shop towels on Amazon or COSTCO sells them in bulk. Step 4 - Safety First... Position your 6.4 Powerstroke over your tarp, flat metal catch pan, and drain pan. Set the emergency brake and BLOCK OFF THE WHEELS WITH CHOCKS. (And yep, especially for us "rednecks", wedged winter firewood works in a pinch.) Trust me—a 10,000 pound vehicle, rolling over any part of you won't end well. Here are the Wheel Chocks I use (Amazon link) **While you're at it, and I know I'm a safety geek, but I use safety glasses and latex gloves to protect myself from splashing oil and dirt and debris getting in my eyes. (That only takes once for you to remember to put the goggles on!) Step 5 - Label and record mileage if you want to If you're anal, you can write the date and mileage down if you want to, but I find my 5,000 mile oil change interval rule (see 6.4 Oil Change Interval above) to be all the indication I need to remind me that I need to change my oil. Step 6 - Loosen your oil filler cap Your 6.4 oil filter cap should be removed before draining the oil pan. Because when the oil filter is removed, the oil filter housing drain valve is automatically opened. This allows most of the oil to drain from the housing down into the oil pan. Step 7 - Reposition your oil catch pan under the oil drain plug Once you have your oil drain pan under the oil drain plug, use a 19mm socket to loosen and remove the stock 6.4 oil pan drain plug. Don't drop it or you'll be fishing for it in dirty oil. Step 8 - Let the oil drain to a trickle Then reinstall the oil drain plug and torque to 18 lb/ft. Remember to put a new crush washer on the oil drain plug. Step 9 - Remove the old oil filter Separate the old oil filter from the oil filter cap. The oil filter "snaps" into the 6.4 oil filter cap, so be careful unsnapping it. Step 10 - Install a new oil filter cap o-ring Most 6.4 Oil filters come with a new oil filter cap o-ring. Remove the old one and install the new one onto the oil filter cap. Lube the o-ring liberally with new oil. Step 11 - Install the new oil filter Snap the new filter into the oil filter cap. Then screw it down onto the oil filter housing and torque down with a 36mm socket to about 19 lb/ft torque. Step 12 - Fill the crankcase with oil. Remove the oil filler cap and use a funnel with a neck small enough to fit down into the oil filler tube and big enough to hold a significant amount of oil—over a quart. If you're going to put in 15 Quarts of oil, it makes sense—to me, anyway—to use a large capacity oil funnel. I've sloshed too much oil on engines in my lifetime, trying to "carefully" pour oil directly into the filler tube. And gallon jugs? Even tougher. Do yourself a favor and get this large capacity oil funnel and save yourself the frustration of needless spillage. 6.4 Powerstroke Oil Change Video It's a lot easier to see how easy a 6.4 oil change can be by showing it to you. I love AUDImotive's 6.4 Powerstroke oil change video on YouTube. Not sure about his oil pan torque spec, but I'm looking into that. https://youtu.be/l1ZnCs0rkVw 6.4 Powerstroke Oil Capacity and Change Summary So, there it is—15 quarts of oil, some good components and grade oil and changing the oil on your 6.4 Powerstroke is pretty straight forward. And you gotta do it, especially with the 6.4 Powerstroke's unique requirements due to the DPF.